ENG / TR

Alp Aviation

Capabilities

Logistics Management

  • Worldwide procurement of material and hardware
  • Management with automated systems
  • Management of customer POs and planning for on time delivery
  • Transportation and export/ import management

Engineering

  • Working with solid models
  • Process planning
  • Fixture design & manufacturing
  • CAM programming
  • FAI
  • Development parts design for manufacturing
  • Component design capability, WITH;
  • Catia V5
  • Unigraphics NX7.5
  • Vericut 7.1
  • Renishaw 1.6
  • DNC data transfer

Manufacturing

Alp Aviation is experienced in the precision machining of aircraft structural and helicopter dynamic components and engine rotating parts requiring close tolerances. Alp Aviation also manufactures sub-assemblies and performs required tests. Sheet metal manufacturing facilities have a forming capability of up to 50”X40”. Alp Aviation closely follows modern technology and owns world-class new generation machine tools with overwhelmingly 5 axes milling and turning applications.

Machining Envelopes are as follows (Inches):

  • 5 Axis Machining Centers
  • 48 X 32 X 30
  • 5 Axis Large Size Machining Centers
  • 118 X 32 X 30
  • 4 Axis Horizontal Machining Centers
  • 42 X 32 X 35
  • 3 Axis Machining Centers
  • 48 X 32 X 40
  • 5 Axis Horizontal Turning / Milling Centers
  • ∅ 30 X 42
  • 5 Axis Vertical Turning / Milling Centers
  • ∅ 48 X 42
  • Vertical Turning Centers
  • ∅ 64 X 36
  • Centerless Grinding
  • ∅ 6 X 100
  • OD/ID Grinding
  • ∅ 6 X 40
  • CNC Ext/Int Spline Shaping
  • ∅ 16 X 20
  • Deep Hole Drilling
  • ∅ 3,2 X 40
  • 5 Axis Precision Jig Boring
  • 48 X 34 X 30
  • Jig Grinding- 5 Axes
  • 48 X 32 X 34
  • 3 Axis CNC EDM Machine
  • 12 X 10 X 10


    Fully Integrated Titanium Machining & Special Process House

    Alp Aviation is a fully integrated titanium machining & special process house, with strong experience in machining & processing titanium wrought, forgings and castings.In order to provide finished titanium products and assemblies 4 & 5 axes precision machining equipment, in-house special processes and final acceptance tests are utilized.


    · Cleaning

    · Blue Etching

    · Metal-Metal bonding

    · Shot Peening

    · Anodizing

    · FPI (Fluorescent Penetrant Inspection)

    · ECI (Eddy Current Inspection)

     

    Lean Manufacturing

    Alp Aviation is comprised of 13 lean cells to achieve its lean manufacturing principles.

     


    Special Process Capabilities

    Heat Treat

    · Aluminium / Ph Stainless Steel Solution Heat Treatment Per AMS 2770, AMS 2759/3, BAC5602,

    · Aluminium Aging Per AMS 2770, BAC5602,

    · Vacum Heat Theatment For High Srtength Steels Per AMS 2759/2,LGPS 2000, AMS 2769

    Welding

    · Fusion Welding Per AMS-STD-2219, AWS D17.1

    Peening

    · Cnc Shot Peening Per AMS-S-13165, AMS 2430, SS8866,SS8867,SS8868( Shot media : S70,S110 S170, S230,S330),

    · Glass Bead Peening Per AMS 2431

    Chemical Treatment

    · Chromıc Acid Anodizing Type I&IB Per MIL - A-8625,AMS 2470, SS8752,

    · Boric / Sulphurİc Acİd Anodizing Per BAC 5636,

    · Sulphuric Acid Anodizing Per MIL - A - 8625

    · Hard Anodize Per MIL-A-8625 TYPE III

    · Chemical Conversion Coating Per MIL-C-5541

    · Titanium Anodizing Per AMS 2488

    · Passivatıon Per AMS 2700, SS 8435,

    · Brush Plating, Cadmium& Nickel Per MIL-STD - 865, SS 8443,

    · Cadmium Plating Per AMS-QQ-PQ416

    · Electroless Nickel Plating Per AMS 2404

    · Chrome Plate BAC 5709

    · Cadmium – Titanium Plating BAC 5804

    · CBN Coating PWA 290 (2013)

    Topcoat

    · Prime & Paint Per MIL-PRF-85582,MIL-PRF-85258, MIL - C-46168 etc.

    Bonding

    · Adhesive Bonding Per SS8669

    · Adhesive Primer Per SS8603

    · Surface Preperation for Metal Bonding PER SS8752

    · Vacuum Braze PWA 11 (2013)

    Thermal Coating

    · HVOF Coating Per LGPS 1301

    · Plazma Spray PWA 53 (2013)

    EDM

    · SEDM Per CPW350

    NDT & Special Processes are certified by the respective Customers & NADCAP.

    Quality Control

    Metallurgical& Chemical Laboratories

    · Metallographic Specimen Preparation Instruments per ASTM E 3 and ASTM E1920.

    · Rough/Precision Cutting Instrument

    · Automatic Hot Mounting Instrument

    · Grinding and Polishing Instrument

    · Metallographic Microscopes with Image Analysis Program

    · Micro Hardness Test Instrument per ASTM E18

    · Rockwell Hardness Test Instrument per ASTM E 18

    · Superficial Rockwell Hardness Test Instrument per ASTM E 18

    · Universal Test Instruments per ASTM E8, ASTM C 633, ASTM D 1002 and ASTM D 1876

    · Alloy Type Testing

    · Conductivity Testing

    · Glossmeter

    · Salt Spray Testing Equipment

    · Humidity Chamber

    · Wet Chemical Analysis

    Quality Control Equipment

    · CMMs

    · Portable CMMs

    · Micro-Hite Electronic Height Gages

    · Optical Comparators

    · Johnson Thread Inspection Gages

    · Calibration Laboratory

    · Non - Destructive Testing (NDT)

    · Fluorescent Penetrant Inspection per ASTM E141, SS 8806, CFPM MASTER, BSS7039-BAC5423

    · Magnetic Particle Inspection per ASTM E 1444, SS 8805

    · Pre-Penetrant Etch per LMA-PG001

    · Surface Temper Etch Inspection ( Nital Etch Inspection) per SS 8705

    · Blue Etch Inspection per EIM Code3,

    · Eddy Current Inspection per ECS-M& ECM Code 5

     

    Test Capabilities

    · Torque

    · Bearing Load Proof Test

    · Tuning Test

    · Cleanliness Test

    · Pressure Test

    · Flow Target Test

    · Dynamic and Static Balancing

    · Quality Assurance